Hot Melt Coating by top spray fluid bed processor

Hot Melt Extruder is the upgraded version of Extrusion
25th September 2019

  • Hot Melt Extrusion is the upgraded version of Twin screw Extruder with heating as an element, the whole process involves hopper for feeding the raw material along with waxes which is pre mixed in solid form.
  • Hot Melt Extrusion is the new mixer extrusion range that builds on the proven Umang technology and its benefits. Similar design of the twin screws, extrusion die and cutting mechanism in the process and validation, so that there is no difference to the extrusion process.
  • This unique design of segmented twin screws, mixing attachments and cutting makes the not only a perfect hot melt extrusion granulator but also an ideal machine for performing one stop operations.
  • The outstanding feature of the Hot Melt Extrusion range is the the twin screw segmented barrel and twin screw feeders attached to it for uniform and continuous product feeding. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean.
  • Our system Melt extruder is a result of high level of engineering expertise and product technology knowledge, quick product changeover increases productivity and cost effectiveness.
  • The Hot Melt Extrusion capacity ranges from few 100 gms. to 150 kgs. / hr. featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC.
  • The Hot Melt Extrusion can be stand-alone or linked to a Cone Mill or Multi Mill to form an integrated system. With its special versions of the twin-screw extruder suitable for the production of pharmaceutical compounds, Umang is one of the pioneers in the development of Pharmaceutical Hot Melt Extrusion. In this continuous production process, polymers are mixed with binding materials, carrier materials and active pharmaceutical ingredients. This innovative, flexibly applicable process has recently become increasingly important.

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expertise-in-challenging-api-applications

EXPERTISE IN CHALLENGING API APPLICATIONS

API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.

umang-pharmatech-laboratory-equipments

Umang Pharmatech® LABORATORY EQUIPMENTS

Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.

the-industry-leader-in-comminuting

THE INDUSTRY LEADER IN COMMINUTING

Umang Pharmatech® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

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PUT YOUR FULL-SCALE PRODUCTION TO THE TEST

Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly

achieve-accurate-partical-sizing

ACHIEVE ACCURATE PARTICLE SIZING

Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.



Combined-Extruder-Spheronization

COMBINED EXTRUDER SPHERONIZATION

A Fully integrated Continuous drug pelletization system consisting Extruder (Axial | Cone | Dome | Radial | Die Roller | Basket extruder etc.) with twin bucket weight assembly

Solid-Drug-Layering

SOLID DRUG LAYERING 900 / 1100 / 1300MM

The operation is carried out using a Drug layering rotating plate, Dry powder dusted on nonpareils adheres, increasing their size and forming larger pellets. As per requirements.

Continuous-Vibratory-Dryer

CONTINUOUS VIBRATORY DRYER

Continuous Tray Dryer Designed for continuous & rapid drying process. Tray Drying is certainly one of the most energy-intensive operations in industries, and as most dryers operate

Mini-Lab-Bottom-Top-Spray

MINI LAB BOTTOM / TOP SPRAY

Mini - Lab is a table-top fluid bed for laboratory use, sized for product volumes from 100 ml to 700ml. It is ideal for handling fine powders, pellets, granules, crystals and also tablets.

Hot-Melt-Extruder

HOT MELT EXTRUDER

Hot Melt Extrusion is the upgraded version of Twin screw Extruder with heating as an element, the whole process involves hopper for feeding the raw material