• Die Roller Granulator
  • Die Roller Granulator

Die Roller Granulator

  • Die Roller Granulator as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.
  • Material is charged in the hopper manually, hopper consist of drum and blade provision attached to the motor it rotates and drives the material into the feeding hopper in between the rollers and due to the pressing nature material comes out from the perforation and we get extrudes.
  • Die Roller Granulator as minimum 1000 microns (1.00 mm) Perforated roller & maximum is 3000 microns (3.00 mm) Perforation.
  • Die Roller Granulator is designed to provide better compaction and output.
  • Die Roller Extruder is designed as per cGMP requirements with assembling and disassembling on nuts and bolts for quick cleaning and installation.
  • Die Roller Granulator is an ideal equipment for R&D to Production scale batches for efficient and smooth performance. Die Roller Granulator output in Production scale can be as high as 600 kgs/hr.
  • Die Roller Granulator are self standing model on wheels for ease in movement, all the parameters of the Die Roller Granulator is controlled through HMI which is built in the system along with Electrical panel the aim is to provide service of the entire Die Roller Granulator at a single place
  • Die Roller Granulator can be with Scada & 21 CFR Part 11 concept for monitoring of the parameters set for the products online & numerous reports can be generated related to the equipment performance and record purpose.

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  • Die roller 1mm and knurling roller with feed hopper.
  • Variable speed of extruder (20-100 rpm).
  • Touch screen controls with traceability.
  • Easy Cleaning & Maintenance Switch from one product to another with minimal downtime, reducing the costs of labor and tooling replacements
  • Minimal Capital Investment Single platform with interchangeable extrusion design heads permits selection of the optimal pellet processing technology with a minimal capital investment

  • Stainless steel 316 construction contact parts rest Stainless steel 304.
  • PLC Automated touch screen controls.
  • 21CFR controls possible on options.
  • Siemens / Allen Bradley based automated controls.
  • Pellet processing efficiencies ensure highest level of product performance.
  • Efficient product processing for nearly 100% product recovery.
  • Different cone meshes (0.8, 1.0,1.2, 1.5, 2, 3, 5 and 7.5mm)
  • Low fine generation.
  • Options

  • Different sizes of Die roller designs.
  • Different types of knurling roller designs.
  • Water jacket on extrusion assembly.

Available in three scalable models

  • 100 -5000 gms / capacity per hour (minimum batch 100 - 200 gms.)

Technical Specifications for CONE EXTRUDER:

Model UDRE - 65 UDRE - 100 UDRE – 130 UDRE – 200
Batch Cap./Kgs. 0.1 - 15 kgs/hr 60 - 100 kgs/hr 200 - 300 kgs/hr 350 - 500 kgs/hr

Equipments are available for rental option throughout India please contact us by email for further details.

Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair

Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.

API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.

Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.

UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly

Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.

High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process

Twin Screw extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.

Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis.

Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.

The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.