Continuous Vibratory dryer is the continuous drying range that builds on the proven Umang technology and its benefits. Similar design of Vibration distribution plate and vibrators ensures that process and validation wise there is no difference to the drying process. This unique design of process plate, and vibrators makes the not only a perfect drying system but also an ideal machine.
The outstanding feature of the Vibratory dryer range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean.
The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our Vibratory dryer is highly flexible, quick product changeover increases productivity and cost effectiveness.
The Vibratory dryer ranges from 25 to 1200 liters / hr. drying capacity featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The Vibratory dryer can be stand-alone or linked to a fluid bed to form an integrated system.
UCFD-300 is used for drying of granules / pellets in Fluid Bed. This machine has been accommodated with blowers, vibrator and filter for fluidization. The airflow line is fitted with pre-filter, Hepa filter and electrical heaters to condition the inlet air to the processor.
Vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried.
The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. The filter bag is a format part and the porosity of the same to be selected with reference to the particle size of the product.
The machine is fully automatic and controlled by Siemens make PLC and Delta HMI. The process variables can be adjusted to account for changes in the output characteristics of the product. Production capacity of these pieces of equipment is 300 kg/Hr.
Available in three scalable models
Technical Specifications for CONTINUOUS VIBRATORY DRYER:
|Feed||400 to 600 Kg/hr, depends on the formulation.|
|Production||260 to 400 Kg/hr, depends on the formulation.|
|Dryer bed area||4.86 m2|
|Temperature||50ºC to 80ºC|
|Product||Any Aqua based or solvent based formulation.|
|Machine overall Dimension||Length: 6300 mm Width: 3450 mm Height: 3800 mm.|
Standard Scope Of Supply
|Heating||4 Steam / Thermic uid heating type.|
|Bottom Mesh||# 100|
|Filter Bags||Fine cloth lter with SS 304 cage|
|Electrical Accessories||415 V±10% , 3 Phase, 50/60 Hz, 63 Amps|
|MOC Contact Parts||SS 304|
|MOC of Base frame/Vibratory Frame||LMS epoxy painted.|
|Hardware||Standard make (Bearing , Shaft seal of SKF make etc).|
|Surface Finish||Outside surface - Mat finish. 0.5 μm, Machine parts - Machine finish 0.19 μm, Contact surface - Mirror finish 0.05 μm|
Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.
When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair
Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.
Our five-tier approach includes:
Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.
We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.
A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.
Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.
We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.
API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.
Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.
UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality
Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly
Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.
High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process
Twin Screw extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.
Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis.
Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.
The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.