Pressure Extruder

Pressure extruder is the new extruder range that builds on the proven Umang technology and its benefits. We have die roller designs in the equipments mainly , this design produces dense extrudes and is majroyl used for products which are difficult to extrude by normal radial / cone / dome / axial or basket extruder, this design gives the highest density in extruders / pharmaceutical pellets needed as per the fill weight of the capsules. This unique design of the machine makes it suitable for wet granulation or extrusion applications. The machine has two rollers rotating in counter directions mainly the die roller and the knurling or pressing roller.

The outstanding feature of the pressure extruder range is the integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. As a result of this the our pressure extruder is highly flexible, quick product changeover increases productivity and cost effectiveness. Its unique design makes it suitable for hard material and difficult powders to be extruded.

The Pressure extruder ranges from 5 to 600 Kgs/ hr. featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The Pressure extruder can be stand-alone or linked to a high shear mixer for down stream integration or a spheroinizer for up-stream integration.

The features of our Pressure extruder are the following :

Standard Features for Pressure Extruder :

Variable meshes from 800 - 7000 microns available.

Perfect cGMP-design: smooth covering, no external tubing and piping allowing easy cleaning

Completely integrated full opening side discharge: perfect discharge of difficult products

Through the wall installation: minimum space required in GMP area

User-friendly operator-machine interaction via graphical operator panel 12" Industrial PC software with PROCESS + range of software which helps interlinking all plant equipments to a single system.

Flexibility (processes and products) for wet granulation.

Feeders for feeding controlled rate of powder for extrusion.

Standard Features for Pressure Extruder :

Explosion proof design

21 CFR part 11 certified controls.

ADVANCE PROCESS + for easy and automated granulation control

Jacketed / insulated extrusion chamber

Different processing dies available with different hole configurations suting your product and applications.

Total containment through up- and downstream split valves and flexible isolation systems.

Integration with mill and/or spheronizer or fluid bed possible: perfect closed link for dust-free operation

Video monitoring of the process.

Product feeding both by gravity or vacuum loading system directly from the containers

Validation documentation and assistance based on GAMP

Technical Specifications for Pressure Extruder :

Model	Pressure Extruder-65 L	Pressure Extruder-65 R	Pressure Extruder-65 E	Pressure Extruder-100	Pressure Extruder-130	Pressure Extruder-200	Pressure Extruder-270
Batch Cap./Kgs.	1-3kgs/hr	5-15kgs/hr	10-25kgs/hr	50-90kgs/hr	150-300kgs/hr	300-700kgs/hr	500-1500kgs/hr

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Rental of Pressure Extruder

Pre - owned Pressure Extruder

Contract Mfg. on Pressure Extruder

Trails / Testing of Pressure Extruder

For further information please contact umang@umangpharmatech.com or +91-9867236594